|
|
|
|
|
|
 |
|
|
 |
The underlying strength behind
any camping trailer is the chassis. When traveling
off-road, you need to have total confidence that your camper
is strong enough to survive the journey and make it home in
one piece. Not just once……but again and again.
The Camp/o/matic chassis is what you would call a
super-structure, and has been the strength behind the
Camp/o/matic for over 40 years. We’re not talking about a
box trailer or caravan chassis that has a camper module
screwed to the top. Rather, a chassis that has been
engineered so that all parts eg. the chassis cross member,
wheel arches, wall supports, kitchen supports, water tank
carrier, pole carrier, integrated into a super structure
that is fully welded increasing strength and durability. At
no point on our camp/o/matic construction are we reliant for
strength on flat steel sheeting for the side walls, as flat
sheet has little sideways strength. Or aluminum structural
frames as aluminum becomes brittle when stressed and brakes
very easily.
Through the design process particular gauge steel and
welding processes have been used to eliminate distortion and
twisting through the galvanizing process. Over many years of
experience and with using many engineering computer programs
we can produce a complete chassis that is perfectly aligned
and square.
Having the wall supports incorporated into the chassis means
that there is minimal flexing in the walls of the camper
when traveling over corrugated tracks. This rigidity
prevents our main dust seals from vibrating and, rubbing,
therefore offering a true seal and keeping the dust and
water out. The chassis wall strength also allows you to load
up to 350kg of gear on top of the camper. Now that’s a lot
of firewood.
Another element behind the strength of the Camp/o/matic
chassis is that the two main rails/draw bars are each one
piece, running from the front of the camper to the back.
This eliminates any weak points where there is a join in the
rail. Critical points on the main chassis rails are welded
to strict engineering requirement.
These points are:
1. The point the drawbar protrudes from the front of the
camper body. This is the highest stress points on any
trailer. To maintain the structural strength we do not weld
across this drawbar/chassis rail member as the heat stress
of the weld weakens the structural member by a considerable
amount
2. The suspension cross members have been welded in a
particular series to eliminate heat distortion, and
maintaining structural strength on this vital part of the
chassis |
|
 |
 |
The Camp/o/matic independent
coil suspension has been used on our off road campers since
1996. Many hours have been spent by engineers to design and
load test this suspension arms. Once the engineers are
satisfied we field tested it in outback Australia.
The first test suspension we used made the back of the
camper skip around on the corrugations. This was due to the
pivot ark of the arm. When the coil spring was halfway
through its travel it was not pivoting close enough to a
vertical position. It was pivoting backward, instead of the
wheels moving upward over the bumps, they were pivoting
backwards, making the camper bounce and become
uncontrollable on corrugated roads, and worse when a large
bump was hit.
From the original design that we tested we changed the
geometry by lowering the front pivot, allowing the coil to
pivot very close to a vertical position without reducing the
ground clearance. This gave us the ride characteristics we
needed. No matter how large the corrugation, washout or
hole, we could not get the camper out of shape behind the
vehicle. |
|
 |
|
Camp/o/matic has been using the electric
brakes since 1994. We have continually tested other styles and have not
found a better system. When you look at other camper manufacturers, the
majority have realized that the electric brakes are the best, and like
us do not supply anything but.
Other common braking systems include; Mechanical override - drum and
disc, Hydraulic override – drum and disc, electric drum, and a new
system electronic disc. The engineering behind the different types of
brakes are very good in theory, but only when used for the correct
application.
This is our observations of manufacturing and traveling off road with
campers for the past 16 years.
Mechanical Override brakes are the cheapest of the brakes that
can be put onto a trailer. The drum style is manly used on heavier box
trailers or machinery trailers. They are low in maintenance and safe to
use when on the bitumen or smooth roads. The disc style is widely used
on boat trailers due to the fact that they are put into the water
regularly and drain easier than the drum. They are again safe to use
when on the bitumen or smooth roads but both style can become dangerous
when traveling on corrugated roads or when 4wdriving.
The biggest problem of the override system is the activation of the
brakes. When the vehicle brakes the inertia of the trailer compressors a
spring in the tow coupling which in turn activates a leaver pulling a
cable to activate the brake leaver attached to the brakes. The problems
with this system are when you are outback traveling, is at the initial
impact of the trailer as the spring is being compressed. This impact has
at many times pushed vehicles out of control. Other times it forces the
driver to brake harder which in turn activates ABS braking on the
vehicle. The entire system works relevant to the force or the weight of
the trailer compressing the spring in the coupling. Most off road
couplings used in the camping trailer industry use a 1 tonne spring.
However most loaded trailers weigh between 1.1 tonne and 1.5 tonne,
making the spring to light. This causes the trailer brakes to apply to
server and over braking then they release quickly jerking on the back
of the vehicle then reapplying. This can happen several times pulling
and pushing the vehicle, and can unsteady large 4wds easily.
Hydraulic Override brakes suffer from the same problems of the
Mechanical Override due to them still relying on the tow coupling
spring. However the hydraulic fluid does have a shelf life and it is
very messy to service or replace water ruined fluid, especially in the
middle of a long holiday. The hydraulic systems are being used less and
less due to these problems.
Drum Verse Disc Brakes.
What is better on a trailer? Depends on the application of that trailer.
Disc brakes on motor vehicle manufacturers have been proven to be
the safest method however today's designs have taken many years to
perfect. The transition from drum brakes to disc brakes has taken a long
time. Many manufacturers would mount front discs and drum rears. Why?
This was due to rear disc brakes being to venerable from debris off the
front wheels. Hugh advances in designs to protect the rear disc brakes
of vehicles have been implemented on most vehicles over the past 10
years. Wheel designs on 4wd have been changed to have large off sets to
cover and protect the disc brakes.
Unfortunately the trailer version of the disc brakes has not had the
same upgrades. The trailer brakes work in an even worse environment than
that of the rear wheels of the vehicle. Major problems of the disc
brakes are that debris would get caught in the activator part of the
brake pad and stop the brake from working. Or the self adjusting
mechanism would get full of dust and jam causing the adjustment to be
manually done under the trailer on a daily basis. Other problems would
be the metal backing of the brake pad wearing a grove in the housing of
the brake caliper jamming open rendering the brake ineffective and very
dangerous when it happens to one side only. The problems with the disc
brakes in an off road application are not rectified weather it is an
Override Mechanical, hydraulic or electronic.
The Drum brake is a good all-round brake. The electric brake has
been designed to give total in car control over the braking of the
trailer. Although a brake controller has to be fitted to the vehicle at
a small cost. Your safety and your control over your $90,000 plus
vehicle and trailer combination, not to mention your family in the
vehicle, is well worth it. The adjustment of the braking can be done
when driving, great when roads go to tracks and the corrugations get
larger. You can also use the trailer brakes independently from the
vehicle brakes, great for going down steep inclines and when 4wdriving.
Great when traveling through sand or mud and you have to reverse
quickly, you do not have to get out and turn the reversing leaver over
manually on the coupling.
The new style electric brakes are self cleaning. The designs have
improved and the ventilation now allows dust to go through the brake and
not stay in the drum. One point to add is that after going through large
creek crossings the brake shoes need to be dried by activating the slide
control a couple of times from the drivers seat.
To sum up our experience. Camp/o/matic has built many trailers
over the past 40years and out of all the braking systems on the market
today, there is no safer or more practical brake to use when traveling
off road than the electric drum brake.
|
|
|
|
|
|
|
|
|